Description

Sika Cementitious Floor Leveling Mortar SikaScreed HardTop-60

  • SikaScreed HardTop-60 is a 1-component, cementitious and fast hardening, high strength floor leveling mortar and industrial flooring repair mortar
  • Forms a surface with low maintenance requirements, high mechanical strength, smooth and resistant to abrasion
  • It is suitable as a final surface or as a base layer for resin floor coatings
  • Applicable in thicknesses of 8–80 mm
  • It is suitable for indoor use, while for outdoor use only when overlapping
  • Advantages
  • Fast-curing repair mortar and floor laying mortar (>35 N/mm² compressive strength after 24 hours)
  • Extended finish time available (> 60 minutes)
  • Suitable for use after ~24 hours
  • 1-component mortar, requires only addition of water
  • Limited maintenance requirements
  • Easy application and laying as a monolithic mortar on flat floors or sloping surfaces
  • High mechanical strength and abrasion resistance
  • Final layer with circulation, resistant to abrasion
  • Suitable for underfloor heating (with water or electrical systems)
  • It can be coated with epoxy, polyurethane or hybrid floor laying systems after 18 hours
  • It makes it possible to apply resin floor primers within hours after its application
  • Suitable for outdoor use by applying suitable impregnation/coatings

Features

  • Composition: Specially modified cementitious binder with high degree of hardness aggregates
  • Maximum grain size Dmax: 3.2 mm
  • Bulk density ~1,50 kg/l
  • Abrasion resistance Class: A6 Value: ≤ 6 cm3 / 50 cm2
  • Method: Böhme Compressive strength 24 hours +20 °C ~35 N/mm2 28 days +20 °C ≥ 60 N/mm2
  • Tensile bending strength 24 hours +20 °C ~ 4 N/mm2 28 days +20 °C ≥ 7 N/mm2
  • Fire behavior A1fl

Equipment

  • Substrate preparation - Sandblasting or roughening / sanding equipment
  • Mixing Small/medium volumes: Mixing containers, Scales, Water containers, Mixing water measuring utensils, Double propeller mixer 
  • Large volumes: Scales, Water containers
  • Mixing water measuring utensils
  • Forced drive or rotary or sprinkler mixer
  • Free-fall mixers should not be used
  • Continuous mixing mortar mixer with integrated pump with hoses, e.g. inoCOMB Cabrio 0.2
  • Containers for transporting mixture with wheels (trolleys)
  • Paving equipment
  • Thickness determination equipment
  • Calibration of straightness
  • Rails
  • Surface finish trowel, Helicopter (with disc and blades)
  • Vacuum cleaners
  • Maturation - Polyethylene sheets

Application

  • Mixing Small - medium volumes: Pour the minimum recommended amount of water into a suitable mixing vessel
  • While mixing slowly with an electric mixer, add the powder to the water and mix for at least 3 minutes, adding additional water if required and up to the maximum recommended amount, adjusting the consistency with the aim of obtaining a homogeneous mixture
  • Consistency should be checked after each mixture
  • Large volumes: Pour the minimum amount of water into forced/rotary type mixer or continuous mixing mortar mixer with integrated transfer pipe
  • Slowly, add the powder to the water and mix well for at least 3 minutes, adding additional water up to the maximum recommended amount, adjusting the consistency with the aim of obtaining a homogeneous mixture
  • The consistency must be checked after each mixture and be comparable to that obtained by mixing with an electric mixer
  • Welded Mortars: Adhesion bridge: SikaScreed-20 EBB: Apply to properly prepared dry or damp substrate, which has no stagnant water
  • Apply SikaScreed HardTop -60 "wet to wet" within 30 minutes of mixing (+20°C)
  • Also refer to the property sheet of SikaScreed -20 EBB
  • Note: If the layer of SikaScreed -20 EBB has dried, it must be mechanically removed and a new one applied before applying SikaScreed HardTop-60
  • Application: Welded, non-welded and floating mortars: Pour the mixture of SikaScreed HardTop-60 into the properly prepared substrate and apply it evenly to the required thickness using appropriate equipment
  • Level the surface with a straight spatula
  • Finishing: Finishing should be carried out depending on the desired texture, using appropriate tools.
  • To get optimal strength, finish the surface of the SikaScreed HardTop-60 with appropriate equipment, such as a trowel or handheld helicopter
  • Do not use heavy helicopter equipment that is driven
  • Start of surface finishing/shaping 1.5–3 hours after laying
  • Finish time comparable to concrete
  • It is possible to flatten / pass the surface with a spatula several times, until it obtains a particularly smooth texture, in order to obtain high abrasion resistance values
  • For this reason, the initial finishing process should be carried out by helicopter (disc power float)
  • Prolong the finishing process using a handheld chopper with disc/blades
  • This extended finishing process should not be used for the Sikafloor HardTop CS-56 Rapid system
  • Small surfaces that are difficult to access and in cases where optimal surface strength is not required, use a suitable hand spatula
  • Maturation: Maturation should begin after the end of the surface finishing process, using polyethylene foil or applying a suitable surface maintenance product
  • refer to the property sheet of the material to be used
  • Maturation with polyethylene foil should be extended for at least 18 hours
  • At temperatures between +10 °C and +15 °C (substrate and atmosphere) the mortar should be aged with polyethylene foil for at least 24 hours
  • Removal of fresh debris from tools and application equipment can be carried out using water
  • Hardened material can only be removed mechanically
  • Mixing ratio ~2.8–3.0 L of water per 25 kg of powder
  • Density of wet mortar ~2,25 kg/l
  • Layer thickness 8-80 mm
  • Product temperature +10°C minimum / +25°C maximum (fresh mortar)
  • Ambient temperature +10 °C minimum / +30°C maximum
  • Substrate temperature +10°C minimum / +30°C maximum
  • Working time ~30 minutes at +20 °C
  • Standby time / coating Start the floor finishing/sanding process 90 minutes after application
  • Its finishing time is comparable to the concrete finishing time
  • After finishing the surface, the selected resin floor laying system can be applied
  • Also refer to the System Property Sheet of the Sikafloor® HardTop CM-60 Rapid
  • If resin primer is not applied, polyethylene foil should be strewn as a protective coating
  • The times are approximate and refer to conditions of +20 °C and > 50 % DM.
  • Application times are affected by changes in substrate, environmental conditions, layer thickness and water content
  • Applied product ready to use ~18 hours (without coating or impregnation application)
  • The time is approximate and refers to conditions of +20 °C and > 50 % RH.
  • Time is affected by changes in substrate, environmental conditions, layer thickness and water content
  • Consumption ~ 2.05 kg powder SikaScreed® HardTop-60/m²/mm
  • The above value is theoretical and does not take into account additional material that may be required due to porous surface, surface profile, flatness fluctuations, waste, etc.  

Data sheet

Max Grain Size
3.2 mm
Container
Bag 25 kg
Colour
Gray

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